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Air Brake Mock

 

#1. When are you required to complete a pre-hill inspection?

British Columbia has many mountainous roads. You must perform a brake pre-hill inspection (brake check) wherever a sign is posted requiring you to do so before a steep hill ahead. (You may be fined for failing to stop to conduct a brake pre-hill inspection.) It’s also wise to perform a pre-hill inspection before every long or steep downgrade.

#2. Where are a vehicle’s air tanks located?

Air from the compressor is stored in air tanks. Located under or around the frame of the vehicle, these tanks are usually made of steel and shaped like cylinders with domed ends.

#3. Where would an air dryer be installed in an air brake system?

An air dryer may be installed in the compressor discharge line between the compressor and the first reservoir. Its purpose is to remove water vapour and contaminants from compressor air before the air enters the first reservoir. The first reservoir has usually been the supply or “wet” reservoir, so called because moisture accumulated in that reservoir before the air flowed from there to the service reservoirs. However, today’s air dryer technology is so effective that a “wet” reservoir may not be needed anymore. In a modern Air Dryer Integrated System (ADIS), the air compressor governor and the air dryer are combined into a single unit. Air from the air dryer goes directly into the primary and secondary service (“dry”) reservoirs

#4. In a tractor-trailer, the air pressure present in the service (control) line equals

A two-way check valve allows compressed air from two different sources to flow through the same air line. The valve will select the source with the higher pressure. In this case, the foot valve and hand valve are connected to two-way check valves that in turn lead to the tractor protection valve, and from there to the control (service) line. This arrangement allows you to send compressed air to the trailer brakes by activating either the hand valve or the foot valve. (The foot valve will also send compressed air to the tractor brakes.)

#5. What is a “glad hand”?

Because tractors and trailers need to be disconnected and reconnected from time to time, the air lines are equipped with quick coupling devices called glad hands. Each coupler resembles a human hand about to make a handshake.

#6. During your brake tests, you find that the brakes are not operating safely. What should you do?

If there is any indication of bad brakes, don’t drive the vehicle any farther. Pull over, park, and secure the vehicle. Report the defect so it can be repaired before the vehicle is driven again

#7. How can you determine applied pushrod stroke?

The British Columbia Driving Commercial Vehicles Manual recommends two different methods: 1. Make a mark on the pushrod where it exits the brake chamber, and see how far it moves from the brake chamber when the brakes are applied. 2. Measure the length of the part of the pushrod from the brake chamber to the clevis pin, and see how much it increases when the brakes are applied. Either method may require two people: one to apply the brakes, and one to make the appropriate measurements before and after the brakes are applied. Note: There are also various pushrod stroke measuring tools available commercially.

#8. Compressed air entering the brake chambers applies

When you press the brake pedal, compressed air enters the brake chambers and activates the service brakes

#9. Which of the following can impair braking effectiveness?

Air brakes can lose their effectiveness from a variety of causes. If a slack adjuster isn’t properly set, the pushrod stroke of that brake chamber can increase to the point that you have to press the brake pedal farther down to achieve the same amount of braking force. If brake drums overheat from repeated or continuous application of the brakes, the drums will expand away from the brake shoes, reducing braking effectiveness (brake fade). Moisture and oil can collect in the bottoms of the air tanks, forming a corrosive sludge that can pass from the tank into other components of the air brake system, damaging them. In cold weather, water in the air tanks can freeze, and ice in the lines or valves can block the flow of compressed air.

#10. A brake shoe is not a part of

In a disc brake, a caliper forces two brake pads against the disc (also known as a rotor). The resulting friction slows the wheel

#11. In a tractor-trailer, the connections between the tractor and the trailer include which of the following components?

of the steps in coupling a tractor to a trailer is to connect the service line and supply line through their gladhand couplers.

#12. Minimum governor cut-in pressure is

Pump down to approximately 80 per cent of maximum pressure (for example, if maximum is 125 p.s.i., pump down to 100 p.s.i.). Pause and check that air pressure begins to build (to confirm governor cut-in pressure). In all cases, the governor must cause the compressor to cut in before pressure falls below 80 p.s.i. (552 kPa).

#13. DD3 safety actuators are mostly found in

For parking and emergency brakes, some buses and motor coaches use DD3 safety actuators in place of spring brakes. DD3 brake chambers have a way to mechanically lock a brake in the applied position.

#14. On a tractor-trailer, if the supply and service lines to the trailer are cross-connected, what may happen?

If you cross-connect the air lines, supply air will be sent to the trailer service line instead of the trailer air tanks. Tank air will not be available to release the trailer spring brakes (parking brakes). And when you press the brake pedal, service air won’t flow to the trailer brake chambers, so the service brakes won’t work either.

#15. You’re driving a vehicle equipped with a dual air brake system. The low air pressure warning signal comes on, but one system still has normal pressure. What should you do?

Virtually all large commercial vehicles today are equipped with a dual-circuit air brake system for greater safety. A dual air brake system has two separate air brake systems, both controlled by the same set of brake controls. Each system has its own air tanks, hoses, lines, etc. The primary system typically operates the regular brakes on the rear axle or axles. The secondary system operates the regular brakes on the front axle (and possibly one rear axle). If one system loses air pressure, you’ll still be able to stop your vehicle by using the brakes controlled by the other system, but your vehicle’s braking distance will increase, which isn’t good. Better to bring your vehicle to a safe stop and get the brakes repaired.

#16. When adjusting a manual slack adjuster, how can you tell whether you are turning the adjusting bolt in the correct direction?

When a slack adjuster is properly adjusted, the brake linings should be quite close to but not touching the inside of the brake drum. To adjust a manual slack adjuster, you need to turn the adjusting bolt either clockwise or counterclockwise until the brake linings contact the inside of the brake drum. You’ll know you are turning in the correct direction once the cam starts to rotate in the same direction as if the brakes were being applied. Once this is accomplished, turn the adjusting bolt in the opposite direction about 1/3 of a turn to re-establish correct running clearance between the lining and the drum.

#17. In a trailer with a spring brake priority system, compressed air is supplied to which brakes FIRST?

Trailers with spring brake priority supply compressed air to the spring brakes (to release them) before the service tank has filled.

#18. To obtain an air brake endorsement in British Columbia, you must do which of the following?

To obtain an on-highway air brake endorsement in British Columbia, you must meet the following requirements: 1. Complete an air brake course (see the ICBC website for types of courses and their providers). 2. Pass a knowledge test on air brakes. 3. Pass an air brake pre-trip inspection test. 4. Pay the required fees. A road test in a vehicle equipped with air brakes is NOT required. Note: There are two types of air brake courses. If you successfully complete a driver-certification air brake course instead of the standard air brake course, you won’t be required to pass the air brake pre-trip inspection test. [“Air Brake Endorsements,” ICBC, https://www.icbc.com/driver-licensing/types-licences/Pages/Air-brake-endorsements.aspx]

#19. After you’ve connected your tractor to a trailer, you should test the trailer service brakes by applying

After connecting your tractor to the trailer, test the action of the trailer service brakes by applying the hand control valve. This valve applies only the trailer service brakes, not the tractor service brakes. For this reason, the trailer hand valve should not be used for normal braking once your vehicle is on the road.

#20. When coupling a tractor to a trailer, how many air lines do you have to connect?

When coupling a tractor to a trailer, you must connect two air lines: the service line (also known as the control line or signal line) and the supply line (also known as the emergency line). The service line (usually coloured blue) controls the trailer service brakes. The supply line (usually coloured red) controls the trailer emergency (spring) brakes and supplies air to the trailer air tanks

#21. When are water-cooled brakes used?

Many vehicles that operate on industrial roads are extremely heavy. Stopping these heavy vehicles puts a lot of pressure on their brakes, which can cause the brakes to overheat. When brakes overheat, the drums expand away from the brake linings, leading to brake fade (loss of braking effectiveness). Some of these vehicles use water directed at the brake drums to help prevent brake drum overheating

#22. What maintains normal pressures in the air brake system?

A typical air compressor can produce air pressures of up to 500 psi (over 3,000 kPa), far higher than required for safe operation of the brake system. Therefore, an air compressor governor is employed to keep tank pressures within a relatively narrow range. When tank pressure rises to the “cut-out” level (typically about 862 kPa or 125 psi), the governor prevents the compressor from pumping more air into the tanks. When the tank pressure falls to the “cut-in” level, the governor allows the compressor to pump air into the tanks again. The cut-in level is typically 138–172 kPa (20–25 psi) below the cut-out level.

#23. The low air pressure warning device must operate when reservoir air pressure drops below

The low air pressure warning signal must come on before the air pressure falls below 60 psi. On some vehicles, the warning signal will come on at a higher air pressure. Check the manufacturer’s specifications

#24. If your vehicle is equipped with automatic slack adjusters, why must you fully apply the service brakes regularly?

Automatic slack adjusters adjust themselves to compensate for excessive pushrod stroke. If you only make normal service brake applications of 40 – 50 psi (276 – 345 kPa), the automatic slack adjusters will maintain adjustment only for those shorter strokes, not for long strokes from full brake applications of 100 psi (690 kPa). Therefore, to keep automatic slack adjusters properly adjusted, make full brake applications regularly. For example, try to fully apply the service brakes every time you stop at a red light or stop sign

#25. In a drum brake, the brake linings are attached to

A brake lining is fastened to each brake shoe. When you brake, the brake shoes with their linings are pressed against the inside of the drum. This creates friction, which converts the rotational energy of the wheel into heat. Your vehicle will slow down – and your brake drums will get hotter.
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